Loading Bay Area Lighting Project

Gurnee, IL

Loading Bay Area Lighting Project


Duvon™ converted a 150,000+ sq ft industrial retail building in Gurnee, IL — parking lot, office, and warehouse — using LED retrofit kits inside every existing fixture housing.

This 150,000+ sq ft industrial retail building in Gurnee, IL had three distinct lighting environments under one roof: a customer-facing parking lot, an office and admin floor, and a high-bay warehouse footprint. Each zone had different light-level targets, different shift patterns, and different glare expectations — but the ownership had a single, very clear constraint: deliver a full LED conversion without ripping out the existing fixture housings.

Duvon's specification used a matched family of 5000K LED retrofit kits — high-bay LED engines for the warehouse, lay-in troffer kits for the office grid, and shoebox / wall-pack LED retrofit modules for the parking lot. Every kit dropped into the existing fixture housing, preserving the building's pole bases, roof penetrations, and ceiling grid. No structural rework, no permit re-pull, no extended downtime.

The finished building runs at 30 fc parking-lot maintained average, 50 fc office working-plane, and 30 fc warehouse aisle illuminance, with motion-aware dimming in the warehouse and astronomical-clock control in the parking lot. Whole-site operating energy fell 64% measured against the prior twelve-month meter baseline — a payback window the ownership has confirmed will close inside three years against the current Illinois commercial energy tariff.

Highlights

Lighting Class:  IES RP-1 office / RP-7 warehouse / RP-8 parking

Average Illuminance:  30 fc parking / 50 fc office / 30 fc warehouse aisle horizontal

Uniformity:  1.5:1 across all zones

Fixtures:  LED Retrofit Kits — High-Bay / Lay-In Troffer / Shoebox / Wall-Pack (CCT-adjustable 3000K / 4000K / 5000K)

Energy Savings:  Up to 64% vs HID / fluorescent


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Baseline Perspective Capture

Baseline Perspective Capture

ENGINEERING EXCELLENCE

Whole-building 150,000+ sq ft retrofit completed using LED retrofit kits inside every existing fixture housing — high-bay engines in the warehouse, lay-in troffer kits in the office, shoebox/wall-pack modules in the parking lot. Zero pole-base changes, zero ceiling-grid demo, zero permit re-pull. Motion sensing in the warehouse and astronomical-clock control on the lot.

USTA / SPORT STANDARD STATEMENT

Not applicable — designed to IES RP-7 industrial, IES RP-1 office, and IES RP-8 parking-area

DARK-SKY COMPLIANCE STATEMENT

Parking-lot retrofit modules use IES TM-15 BUG U0 full-cutoff optics — zero direct upward emission

Industrial Design

Industrial Design

Technical Data

Core Engine LED Retrofit Kits — High-Bay / Lay-In Troffer / Shoebox / Wall-Pack (CCT-adjustable 3000K / 4000K / 5000K)
Standard Designed to IES RP-1 (office), IES RP-7 (warehouse), and IES RP-8 (parking) standards.
Efficiency Gain Up to 64% vs HID / fluorescent
Warranty 10-year system warranty

Engineering & Support

Design • Supply • Verification

Duvon Lighting provides expert-led consultation to architects and facility managers looking to optimize North American sports environments.

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